Hot Tap Line Stop Tee Fittings

Hot tap line stop fittings are components that enable the modification or repair of active pipelines without interrupting the flow of product and avoiding system shutdown. This is a crucial capability in industries like oil and gas, petrochemicals, and water distribution, where operational downtime is costly and disruptive.

Linestop Fittings Design & Manufacture

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₹ 25000 / Piece Get Latest Price

Product Brochure
BrandNIK-SAN
ColorRed Primer Epoxy
Rated Pressureupto 1500#
AngleT type
Packaging TypeStd.
Usage/ApplicationSplit Sleeve Line Stop Fittings
Material StandardASTM A105
Country of OriginMade in India

Minimum order quantity: 01 Piece

  • ASME B31.3, ASME B31.4/8, CSA Z662 design basis
  • Designed to meet client specification, not client meeting NIK-SAN’ spec
  • Pressure/thickness and area replacement calculations
  • Code-specific material and testing requirements
  • Considerations for branch and equipment loading
  • Fittings designed and manufactured locally allowing for quicker delivery turnaround; fast turnaround of fitting drawings
  • NIK-SAN completion plugs and flanges are designed for interoperability with industry-standard tapping and line stop equipment
  • Finite element analysis (FEA) to confirm the suitability of fittings for BISEP loads (ASME VIII Div 2 part 5: plastic collapse and local failure)
  • In-house hydro-testing service available
  • Engineered hot tap design service available
  • Industry-leading documentation and traceability
  • Complete data books with design, MTR, weld, NDE and dimensional QA / QC information provided with every fitting
  • All fitting produced and controlled within our industry-leading ISO 9001 Integrated Management System program that ensures repeatable quality and consistency
  • Up to 70 ksi strength fittings; 50 ksi typical
  •  ½” to 60” split tees, class 150# to 900#

Hot Tapping Fittings Manufacturer, Supplier and Exporter

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Size2" to 60"
Type of TeeStraight
End Connection TypeButtweld
Usage/ApplicationOil & Gas Pipeline
Size/Diameter1.5 inches
MaterialMS
Surface FinishFinished Polished
ColorEpoxy Red Primer
TechnicsForged
Certification: EN 10204 3.1 / 3.2
Item Code7307
Working PressureANSI 150# to 2500

Minimum order quantity: 01 Piece

Designed to meet the specific requirements of branch line installation, Nik-San\'s Hot Tap Line Stop Fittings are available in a wide range of sizes and both full-branch and reduced-branch configurations.All fittings are manufactured with a controlled carbon equivalent to make welding in harsh environments easier.Specifications2-inch through 60inch.Pipe type: Carbon steel, cast iron, ductile iron, concrete, etc.ANSI flange class 150, 300, 600, 900, 1500, and 2500.Maximum allowable operating pressure: Can be fully rated for each ANSI class.Temperature -45°C to 649°C (-50°F to 1200°F).Fitting type: Split tee, full-branch and reduced branch.Alternative tapping styles – Spherical tees, Welded fittings, Mechanical sleeves, 3-WAY tees.

Hot Tap Line Stop Fittings

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₹ 75000 / Piece Get Latest Price

Product Brochure
Scheduleas per std.
Size/Diameter2 inches
Fitting TypeTee
Type of TeeT type
End Connection TypeButtweld
Size2" to 60"
Tensile StrengthStd.
MaterialASTM A 537 CL1 / ASTM A 526 Gr.70
Rust ProofStd.
BrandNIK-SAN
Usage/ApplicationOil & Gas Pipeline
ShapeRound
Weightstd. as per size and class
Thicknessstd. as per size and class
ColorRed Oxide Primer
Place Of OriginIndia
Thread TypeStd.
FormEqual Tee
Media TypeOil and Gas
Out Side Diameter2" to 60#
Head CodeStd.
sizes2" to 60"

Minimum order quantity: 1 Piece

Nik-San Enterprises is a leading manufacturer of Oil & Gas Pipeline Equipments.Hot Tap Line Stop Fittings Split Tees 2” to 60, ANSI 600#2” Vent / Purge fittings, ANSI 600#4” to 30” spherical, sleeved or non-sleeve, ANSI 600#Top Out or Side-Out Tees, custom configurations, ANSI 600#Structural non-pressure containing full encirclement saddles, up to 60” run, any branch size.Gas Bag Fittings: Split Tees 2” to 60, ANSI 600#2” Vent / Purge fittings, ANSI 600#4” to 30” spherical, sleeved or non-sleeve, ANSI 600#Top Out or Side-Out Tees, custom configurations, ANSI 600#Structural non-pressure containing full encirclement saddles, up to 60” run, any branch size

Hot Tap Fitting

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₹ 25000 / Piece Get Latest Price

Rolled ShapeStd.
Automation GradeManual
Size2" to 48"
ColorRed
MaterialASTM A 516 Gr.70
FinishingStd.
GradeStd.
Packaging TypeStd.
Surface FinishingStd.

Minimum order quantity: 01 Piece

We design and manufacture the necessary accessories to carry out hot tapping or line stopping operations in all types of pipelines. All fittings are stamped with a code number for material identification. Material certificates are included. The quality control is according to the client’s specifications. Radiography Testing, Ultra Sonic Test, Magnetic Particle Examination, Hydrostatic Testing, Physical Testing are available.

The HOT-TAP FITTINGS are full branch split tees designed for equipment tie-ins, lateral connections and line extensions with permanent full bore valve. The HOT-TAP FITTINGS are equipped with a welding neck flange RF according to ANSI Class 150, 300, 600 or 900. They are available up to 48”. Larger sizes and pressure ratings are available by request.


Hot Tap Line Stop Fitting

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₹ 25000 / Piece Get Latest Price

Size2 to 48 Inch
Usage/ApplicationPipeline Hot Tap Fitting
BrandNIK-SAN
MaterialCS
Model Name/NumberNIK-SAN
Country of OriginMade in India
The Hot Tap Line Stop Fitting is a critical component used in live pipeline intervention procedures without shutting down the system. Designed for high-pressure environments, the Hot Tap Line Stop Fitting allows operators to safely access and isolate sections of active pipelines. The Hot Tap Line Stop Fitting is commonly used in oil, gas, water, and steam systems where continuous operation is essential. By using a Hot Tap Line Stop Fitting, maintenance and modification tasks can be completed with minimal disruption to service. The robust design of the Hot Tap Line Stop Fitting ensures leak-free performance even under extreme pressure and temperature conditions. Each Hot Tap Line Stop Fitting is manufactured to meet industry standards such as ASME and API for safety and reliability. When installed properly, the Hot Tap Line Stop Fitting provides a secure connection point for the hot tapping and line stopping equipment. The Hot Tap Line Stop Fitting typically includes a flanged or welded nozzle, a completion plug, and a threaded or bolted closure. The versatility of the Hot Tap Line Stop Fitting makes it suitable for temporary service isolation or permanent bypass integration. Engineers trust the Hot Tap Line Stop Fitting for critical operations where pipeline shutdown is not feasible. Material selection for the Hot Tap Line Stop Fitting depends on factors such as media type, pressure class, and pipeline material. To ensure long-term performance, each Hot Tap Line Stop Fitting undergoes pressure testing and quality inspection before deployment. The proper installation of a Hot Tap Line Stop Fitting requires trained personnel and specialized tools. Technicians often prepare the site and pipe surface thoroughly before welding or bolting the Hot Tap Line Stop Fitting in place. Once installed, the Hot Tap Line Stop Fitting allows a tapping machine to create an opening in the pipe while the system remains under pressure. The Hot Tap Line Stop Fitting also facilitates the insertion of a line stop head, which temporarily blocks flow during repair or modification. Maintenance teams rely on the Hot Tap Line Stop Fitting to isolate, bypass, or reroute flow with minimal operational risk. The Hot Tap Line Stop Fitting reduces downtime and prevents financial loss by eliminating the need for full system shutdowns. In emergency or planned maintenance situations, the Hot Tap Line Stop Fitting proves to be an invaluable asset. For pipeline integrity and operational flexibility, the Hot Tap Line Stop Fitting remains a proven and essential solution.

Reinforcement Split Sleeve

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₹ 14900 / Piece Get Latest Price

PatternSplit Sleeve
Thickness10 mm
MaterialASTN A 105 / ASTM A 516 GR.70
ColorStd.
Size4 to 48 Inch
Max Withstanding TemperatureStd.
Diameter4 to 48 Inch
Temperature ToleranceStd.
Packaging TypeWooden Packing
Country of OriginMade in India

Minimum order quantity: 01 Piece

The Reinforcement Sleeve is a critical component in structural engineering, especially when it comes to enhancing the integrity of pipes and conduits. Designed for strength and durability, the Reinforcement Sleeve provides added support in areas where stress, pressure, or potential failure points are identified. When engineers evaluate a pipeline for wear or corrosion, installing a Reinforcement Sleeve is often the first line of defense to prevent costly damage. One of the main advantages of using a Reinforcement Sleeve is its ability to distribute load evenly, minimizing localized strain. Whether in oil pipelines, water systems, or industrial machinery, the Reinforcement Sleeve adapts to a wide range of environments and applications. During the installation process, the Reinforcement Sleeve is carefully aligned to ensure maximum coverage and adherence to the original surface. Welded or mechanically fastened, the Reinforcement Sleeve offers a secure, reliable fit that extends the life of the component it protects. Over time, repeated mechanical stress can degrade material integrity, but a well-placed Reinforcement Sleeve can delay or even prevent such deterioration. Engineers appreciate the Reinforcement Sleeve not only for its structural benefits but also for the ease with which it can be installed. Modern innovations have made the Reinforcement Sleeve lighter, more corrosion-resistant, and suitable for high-temperature applications. In many cases, regulatory standards require the inclusion of a Reinforcement Sleeve in critical infrastructure to comply with safety protocols. Each Reinforcement Sleeve undergoes rigorous testing to ensure it meets the necessary performance specifications. The versatility of the Reinforcement Sleeve allows it to be customized in terms of material, size, and shape. From carbon steel to composite materials, the choice of Reinforcement Sleeve depends on the environmental demands and operational pressures. In emergency situations, a Reinforcement Sleeve can be a quick fix to restore functionality without shutting down the entire system. Technicians often keep a range of Reinforcement Sleeve sizes on hand to accommodate unexpected repairs. With regular inspections, any compromised area can be addressed promptly with a new Reinforcement Sleeve. Ultimately, the Reinforcement Sleeve is more than a patch—it’s a proactive solution that safeguards infrastructure and minimizes downtime. The consistent use of a Reinforcement Sleeve ensures peace of mind for operators, managers, and safety inspectors alike. As technology evolves, the Reinforcement Sleeve continues to improve, offering smarter, more resilient options for critical structural support.

Line Stop & Hot Tap Fittings

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₹ 9500 / Piece Get Latest Price

Size/Diameter2 inches
Country of OriginMade in India

Minimum order quantity: 01 Piece

Designed to meet the specific requirements of branch line installation, Nik-San\'s Hot Tap Line Stop Fittings are available in a wide range of sizes and both full-branch and reduced-branch configurations.All fittings are manufactured with a controlled carbon equivalent to make welding in harsh environments easier.Specifications2-inch through 60inch.Pipe type: Carbon steel, cast iron, ductile iron, concrete, etc.ANSI flange class 150, 300, 600, 900, 1500, and 2500.Maximum allowable operating pressure: Can be fully rated for each ANSI class.Temperature -45°C to 649°C (-50°F to 1200°F).Fitting type: Split tee, full-branch and reduced branch.Alternative tapping styles – Spherical tees, Welded fittings, Mechanical sleeves, 3-WAY tees.

Hot tap pipe tee

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₹ 9500 / Piece Get Latest Price

Hot tap and line stop fittings are crucial components used in pipeline maintenance and modifications, allowing operations to continue without interruption. These fittings are essential for safety and efficiency, particularly in industries like oil and gas, petrochemicals, and water distribution.

Key features and applications
  • Hot Tapping allows creating new branch connections on a live pipeline or vessel by welding a fitting and then drilling a hole through the fitting into the pipe wall. This eliminates the need for shutdowns and associated downtime and costs.
  • Line Stopping utilizes the hot tap connection point to insert a temporary plug or seal that isolates a section of the pipeline, allowing repairs, valve replacements, or other maintenance to be performed downstream without affecting the rest of the system.
  • Hot tap line stop fittings are typically manufactured from materials like carbon steel, stainless steel, and ductile iron.
  • They are available in various sizes and pressure ratings (e.g., ANSI 150#, 300#, 600#) to accommodate diverse pipeline systems.
  • Common types include full encirclement split tees, saddles, tapping sleeves, and hot tap tees.
  • Fittings may also include a valve for flow control during operations.
Benefits of using hot tap line stop fittings
  • Reduced downtime and cost savings: Eliminating the need for shutdowns significantly minimizes operational downtime and associated revenue loss.
  • Increased safety: By allowing work to be performed on live lines, hot tapping reduces the risks associated with depressurizing, venting, or handling potentially hazardous materials.
  • Operational flexibility: Hot tapping allows for modifications, installations, and repairs to be performed quickly and efficiently, facilitating system expansions and adjustments without disruptions.
  • Versatility: These fittings can be used on various pipe materials and in diverse industries, including oil and gas, water distribution, chemical processing, and more.
Safety and considerations
  • Hot tapping and line stopping operations require thorough planning, experienced personnel, and adherence to strict safety procedures and guidelines.
  • Factors like pipeline condition, pressure, temperature, flow rate, and material compatibility must be carefully evaluated before initiating any hot tap or line stop operation.
  • Regular maintenance and inspections of equipment are crucial for safe and reliable operations.

Hot Tapping Tee Fitting

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₹ 9500 / Piece Get Latest Price

Hot tap and line stop fittings are crucial components used in pipeline maintenance and modifications, allowing operations to continue without interruption. These fittings are essential for safety and efficiency, particularly in industries like oil and gas, petrochemicals, and water distribution.

Key features and applications
  • Hot Tapping allows creating new branch connections on a live pipeline or vessel by welding a fitting and then drilling a hole through the fitting into the pipe wall. This eliminates the need for shutdowns and associated downtime and costs.
  • Line Stopping utilizes the hot tap connection point to insert a temporary plug or seal that isolates a section of the pipeline, allowing repairs, valve replacements, or other maintenance to be performed downstream without affecting the rest of the system.
  • Hot tap line stop fittings are typically manufactured from materials like carbon steel, stainless steel, and ductile iron.
  • They are available in various sizes and pressure ratings (e.g., ANSI 150#, 300#, 600#) to accommodate diverse pipeline systems.
  • Common types include full encirclement split tees, saddles, tapping sleeves, and hot tap tees.
  • Fittings may also include a valve for flow control during operations.
Benefits of using hot tap line stop fittings
  • Reduced downtime and cost savings: Eliminating the need for shutdowns significantly minimizes operational downtime and associated revenue loss.
  • Increased safety: By allowing work to be performed on live lines, hot tapping reduces the risks associated with depressurizing, venting, or handling potentially hazardous materials.
  • Operational flexibility: Hot tapping allows for modifications, installations, and repairs to be performed quickly and efficiently, facilitating system expansions and adjustments without disruptions.
  • Versatility: These fittings can be used on various pipe materials and in diverse industries, including oil and gas, water distribution, chemical processing, and more.
Safety and considerations
  • Hot tapping and line stopping operations require thorough planning, experienced personnel, and adherence to strict safety procedures and guidelines.
  • Factors like pipeline condition, pressure, temperature, flow rate, and material compatibility must be carefully evaluated before initiating any hot tap or line stop operation.
  • Regular maintenance and inspections of equipment are crucial for safe and reliable operations.

Hot Tap Split Tee

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₹ 9500 / Piece Get Latest Price

Hot tap and line stop fittings are crucial components used in pipeline maintenance and modifications, allowing operations to continue without interruption. These fittings are essential for safety and efficiency, particularly in industries like oil and gas, petrochemicals, and water distribution.

Key features and applications
  • Hot Tapping allows creating new branch connections on a live pipeline or vessel by welding a fitting and then drilling a hole through the fitting into the pipe wall. This eliminates the need for shutdowns and associated downtime and costs.
  • Line Stopping utilizes the hot tap connection point to insert a temporary plug or seal that isolates a section of the pipeline, allowing repairs, valve replacements, or other maintenance to be performed downstream without affecting the rest of the system.
  • Hot tap line stop fittings are typically manufactured from materials like carbon steel, stainless steel, and ductile iron.
  • They are available in various sizes and pressure ratings (e.g., ANSI 150#, 300#, 600#) to accommodate diverse pipeline systems.
  • Common types include full encirclement split tees, saddles, tapping sleeves, and hot tap tees.
  • Fittings may also include a valve for flow control during operations.
Benefits of using hot tap line stop fittings
  • Reduced downtime and cost savings: Eliminating the need for shutdowns significantly minimizes operational downtime and associated revenue loss.
  • Increased safety: By allowing work to be performed on live lines, hot tapping reduces the risks associated with depressurizing, venting, or handling potentially hazardous materials.
  • Operational flexibility: Hot tapping allows for modifications, installations, and repairs to be performed quickly and efficiently, facilitating system expansions and adjustments without disruptions.
  • Versatility: These fittings can be used on various pipe materials and in diverse industries, including oil and gas, water distribution, chemical processing, and more.
Safety and considerations
  • Hot tapping and line stopping operations require thorough planning, experienced personnel, and adherence to strict safety procedures and guidelines.
  • Factors like pipeline condition, pressure, temperature, flow rate, and material compatibility must be carefully evaluated before initiating any hot tap or line stop operation.
  • Regular maintenance and inspections of equipment are crucial for safe and reliable operations.
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Ajay Sharma (Mfrs. of Oil & Gas Pipeline Products)
Nik San Enterprises
First Floor, Shop No 8, Sukhsagar Complex, Ritul Motera Chsl, Motera
Ahmedabad - 380005, Gujarat, India

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